Rotary Die Cutters
Introducing Insignia:
a breakthrough in Rotary Die Cutting, Kiss Cutting and Packaging machinery from Rollem International
Insignia Die-Cutting Series Wins Printing United Alliance 2024 Pinnacle Product Award for Die-Cutting Equipment
Offer your customers high-value die-cut products produced in-house with Insignia System. Generate profits from the folding carton, packaging and label sector.
Available in three models to meet all press sizes, Insignia is ideal for folded cartons, promotional products, garment and industrial tag, labels, nameplates, shaped direct mail, photo products, pocket folders, stickers and more.
The Insignia Series is a new class of sheet-fed rotary die cutter capable of die cutting, kiss cutting, embossing, perforating, creasing and cut-scoring a range of papers, synthetics, PVC, styrene and polypropylenes. It is the only machine in its class capable of die cutting up to 30 pt. in thickness.
Insignia machines are built 100% in the USA using all American sourced components and are available in three models to meet all press sheet sizes. Customize your Insignia with these options; StackMaster delivery units, a PLUS touch-screen control for digital users, batch counting, variable batching, barcode reading, inspecting or air blast hole removal.
Intro to Rotary Die Cutting
Key features include run speeds up to 4,500 sph, ease of operation, and quick changeover.
The Insignia rotary die cutter eliminates sending out profitable work and allows for more control over production and turnaround times. Now you can offer your customers flexible, affordable, high-quality custom die cutting with the Insignia. Let Insignia change the shape of your business!
Configuration
Each Insignia machine can be configured with either a single magnetic cutting system or a dual magnetic cylinder configuration depending on the type of products the machine is required to produce.
These die cutters also feature either a waste-stripping delivery system or a vertical-receding stacker to deliver full sheets of product.
Dual Magnetic Configuration
This setup was developed for carton or pocket folder production or users looking to produce boxes and packaging products.
This system uses a paired set or ‘male/female’ set of dies — one on the upper cylinder and the other on the lower cylinder — to channel score on the machine with absolutely no make-ready other than hanging the dies.
The machine can emboss/deboss and die cut thicker materials than a single magnetic machine.
Single Magnetic Configuration
This configuration cuts a large variety of products, including shaped greeting cards, door hangers, decals, display signs, garment tags and other flat products.
This system can also perform perforating, hole punching, and cut scoring.
Insignia 5
The Rollem Insignia5 rotary die cutter creates a distinct space in the print finishing market for 20×15” sheet-fed, packaging, promotional and mail applications. With run speeds up to 5,000 sheets per hour and its ease of operation, IS5 will open endless revenue streams for your business, at a surprisingly affordable price!
Insignia 6
The Insignia6 rotary die cutter’s 20×20” capacity offers the ability to feed the sheet either landscape or portrait to maximize sheet layouts. This feature saves on valuable sheet space and provides more flexibility with image impositions.
Functions include die-cutting, kiss-cutting, embossing, perforating, scoring, creasing, and hole punching, as with all Insignia models.
Insignia 7
The Insignia7 rotary die cutter is a breakthrough in die cutting and packaging technology. This new class of larger format die-cutting machine offers a B2 30×24” capacity, ideal for both offset and larger format digital presses. Insignia7 has created a distinct space in the print finishing market for rotary die cutting larger format output including folding carton and packaging applications.
Insignia X3
The InsigniaX3 rotary die cutter is designed specifically to cut materials up to 30 pt. thickness (other models handle up to 24 pt. thickness). Its wealth of value-added processes include die-cutting, kiss-cutting, embossing, perforating, creasing and hole punching. Its 24×24” sheet size adds to its feeding and layout versatility. Commercial and package printers alike are using the Insignia X3 to convert an extensive range of thick substrates.
See which Insignia is right for you.
Insignia Delivery Options
Insignia comes standard with a waste stripping unit and a slow-moving shingle belt delivery section. Optional types of delivery systems are also available:
- A high-capacity receding stacker for full sheet delivery.
- A StackMaster receding stacker with removable cassettes for smaller size products.
- The shingle delivery comes standard with 6 belts on the Insignia6 model and 8 belts on the Insignia7 model. Each is supplied standard to deliver 6 or 8 lanes of output.
- Interior holes such as a sombrero can be removed with the addition of the air blast kit.
Batching
- The machines are capable of batching in two locations within the system; a static batch contained in the delivery is included with each model, or a variable batch capability within the feeder that is controlled by the PLUS package which can sort based on variable quantities of product.
- A variable batching system is great for changing quantities of pieces within each order. This system relies on a printed mark as a trigger point. (part of the PLUS controller)
- A static batching system is effective for fixed quantities of product This method is accomplished at the delivery end of the system which allows for easy quantity separation.
The waste stripping unit, used to automatically remove and deliver finished pieces from the sheet or skeleton, is included with the purchase of Insignia.
For additional information, see our detailed brochure and click on the video tab. Please reach out to our representatives to discuss the ideal option based on your key product offerings.
